| Customization: | Available |
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| Application: | Biotechnology Industry, Energy & Mining, Food & Beverage Factory, Food Safety, Pharmaceutical Industry |
| Capacity: | 6000L |
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
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Large Volume Parenteral (LVP) IV Infusion Production Line | GMP Pharmaceutical Infusion Production Equipment
The Large Volume Parenteral (LVP) IV Infusion Production Line is designed for pharmaceutical manufacturers producing sterile intravenous infusion solutions in large-volume containers.
The complete system can integrate water treatment, solution preparation, filtration, bottle/bag washing, filling, sealing, sterilization, inspection and packaging processes according to the customer's production capacity, container type and GMP requirements.
It is suitable for the production of common large-volume parenteral solutions, including 0.9% Sodium Chloride Injection, 5% Glucose Injection, Ringer's Solution, compound electrolyte solutions and other aqueous IV infusion products.
The production line can be customized for different container formats, including PP bottles, plastic bottles, glass bottles and IV infusion bags.
Raw Water → Purified Water/WFI System → Solution Preparation → Pre-Filtration → Sterile Filtration → Container Washing → Filling → Stoppering/Sealing → Terminal Sterilization → Cooling → Visual Inspection → Labeling → Packaging
The actual process configuration can be customized according to the pharmaceutical formulation, container type and customer's validation requirements.
| Section | Main Equipment |
|---|---|
| Water Treatment | RO + EDI Purified Water System / WFI System |
| Water Storage | Purified Water Storage Tank / WFI Storage Tank |
| Solution Preparation | Stainless Steel Mixing & Preparation Tank |
| Filtration | Cartridge Filter / Sterile Filter |
| Transfer | Sanitary Pharmaceutical Transfer Pump |
| Container Preparation | Bottle/Bag Washing System |
| Filling | LVP IV Solution Filling Machine |
| Sealing | Capping / Sealing Machine |
| Sterilization | Steam Sterilizer / Terminal Sterilizer |
| Inspection | Automatic or Manual Visual Inspection System |
| Packaging | Labeling, Cartoning and Packing Equipment |
| Control | PLC + HMI Automatic Control System |
Product-contact components can be manufactured from SS316L stainless steel with hygienic design and smooth internal surfaces.
The system can be configured according to pharmaceutical GMP requirements, with sanitary piping, hygienic valves and suitable instrumentation.
The preparation section can include:
Tank capacity and configuration can be customized according to the production batch size.
The IV infusion filling system is designed for accurate filling of large-volume parenteral solutions.
Filling capacity, filling volume and filling heads can be customized according to the customer's container specifications and production requirements.
For products suitable for terminal sterilization, the production line can be equipped with a pharmaceutical steam sterilizer.
The sterilization system can provide controlled:
For applicable pharmaceutical equipment, CIP and SIP systems can be incorporated into the process.
CIP can be used for cleaning:
The specific CIP/SIP configuration is customized according to the process requirements.
The system can be equipped with PLC + HMI automatic control.
Optional functions include:
Siemens PLC/HMI and other internationally recognized electrical and instrumentation components can be provided according to project requirements.
| Item | Typical Configuration |
| Product | Large Volume Parenteral / IV Infusion Solution |
| Production Capacity | Customized, e.g. 2,000-20,000 bottles/hour |
| Filling Volume | 100-1,000 mL or customized |
| Container Type | PP Bottle / Plastic Bottle / Glass Bottle / IV Bag |
| Product Contact Material | SS316L |
| Internal Surface Finish | Ra ≤ 0.8 μm, customized |
| Preparation Tank | 500-10,000 L or customized |
| Water Quality | Purified Water / WFI |
| Sterile Filtration | Pharmaceutical Grade Membrane Filter |
| Sterilization | Terminal Sterilization / Customized |
| Control System | PLC + HMI |
| CIP | Optional |
| SIP | Optional |
| Installation | Skid-Mounted / Modular / Integrated |
| Applicable Standard | GMP / Customer's Local Pharmaceutical Regulations |
To recommend the right Large Volume Parenteral IV Infusion Production Line, please send us your:
Product name + production capacity + batch size + container type + filling volume + project country + GMP requirements.
Our engineering team can then prepare a preliminary process flow, equipment list and technical configuration for your project.
1. What products can be produced by this IV infusion production line?
It can be used for Sodium Chloride Injection, Glucose Injection, Ringer's Solution, electrolyte solutions and other large-volume parenteral products.
2. What container types are supported?
The line can be designed for PP bottles, plastic bottles, glass bottles or IV infusion bags.
3. What is the typical production capacity?
The capacity is customized according to the required output, container volume and production schedule.
4. Is the system GMP compliant?
Yes. The equipment can be designed according to GMP requirements and applicable local pharmaceutical regulations.
5. Can you provide the complete IV infusion production line?
Yes. We can provide integrated solutions covering water treatment, solution preparation, filtration, filling, sealing, sterilization, inspection and packaging.
6. Can CIP and SIP be included?
Yes. CIP/SIP systems can be configured according to the customer's process and validation requirements.
7. What material is used for product-contact parts?
SS316L stainless steel is commonly used for product-contact equipment and piping.
8. Can the production line be customized?
Yes. Tank volume, filling capacity, container type, automation level, sterilization method and documentation can all be customized.
9. What information is needed for a quotation?
Please provide the product type, production capacity, batch size, container type, filling volume, project country and GMP/documentation requirements.
10. Can you provide validation documents?
Yes. FAT, SAT, IQ, OQ, PQ, material certificates and other project documentation can be provided according to the contract and project requirements.