| Customization: | Available |
|---|---|
| Application: | Biotechnology Industry, Energy & Mining, Food & Beverage Factory, Food Safety, Pharmaceutical Industry |
| Capacity: | 100 L/hr |
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
|---|
| Payment Methods: |
|
|---|---|
| Support payments in USD |
| Secure payments: | Every payment you make on Made-in-China.com is protected by the platform. |
|---|
| Refund policy: | Claim a refund if your order doesn't ship, is missing, or arrives with product issues. |
|---|
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
Welcome to our premium innovation - a masterclass in purification Introducing the 100 Liters per Hour Four-Effect Water Distiller: A Pinnacle of Pure Water TechnologyEngineered for unparalleled excellence, this industrial-grade distillation system is meticulously designed to deliver a steady and reliable supply of Water for Injection (WFI) and distilled water, rigorously meeting the highest international pharmacopoeia standards (USP, EP, Ch.P). It embodies the flawless integration of cutting-edge energy conservation technology, robust GMP-compliant craftsmanship, and seamless fully automatic operation, establishing itself as the quintessential core component for your essential pure water supply chain.
Ideal for Elevating Performance and Safety pharmaceutical manufacturers, advanced biotech laboratories, hospital central preparation units, and high-end research facilities, this distiller is architected to ensure supreme product safety, minimize operational expenses, and guarantee uninterrupted peak performance.
1. Core Performance Data: Unmatched Efficiency
Model: Innovatively Designed DSZ-100/4 (Customizable to Your Needs)
Nominal Output: Impressive Capacity 100 Liters per Hour (L/H) of premium distilled water/WFI.
Feed Water Requirement: Purity Perfected Purified Water or RO Water (Conductivity ≤ 10 µS/cm strongly recommended).
Product Water Quality: Adhering to Excellence Conforms unwaveringly to WFI specifications - Conductivity < 1.3 µS/cm @ 25°C, TOC compliant, with Bacterial Endotoxins < 0.25 EU/mL ensuring pristine quality.
Outlet Temperature: Tailored to Perfection 92°C - 98°C (Hot, for sterile storage) or ambient temperature (with optional cooler to suit your needs).
2. Advanced Design & Construction: Crafted for Excellence
Multi-Effect Efficiency: Innovatively Engineered Patented 4-effect, 4-stage system for unparalleled heat recovery. Secondary, tertiary, and quaternary steam vapors are ingeniously reused to preheat incoming feed water, achieving an impressive over 75% in energy savings as compared to traditional single-effect distillation solutions.
Premium Materials: Built to Last All wetted components in contact with steam and product water are crafted from AISI 316L stainless steel offering superior corrosion resistance. The external frame and casing are constructed with high-grade AISI 304 stainless steel for unmatched durability.
Critical Safety Feature: Unyielding Protection Double tube plate condenser/heat exchanger effectively eliminates any risk of cooling water contamination, safeguarding absolute product integrity.
High-Efficiency Separation: Precision Purified Built-in spiral centrifugal mist eliminator ensures that only the purest steam passes through, efficiently removing any entrained droplets or particles.
3. Intelligent Control & Operation: Innovation at Your Fingertips
Full Automation: Effortless Efficiency Integrated PLC control system enhanced with a user-friendly color touchscreen HMI provides one-touch operation, automatic start/stop functionality, and seamless process management with ease.
Real-Time Monitoring & Data Integrity: Confidence in Control Stay Ahead with Continuous Online Monitoring: Our state-of-the-art system offers seamless real-time monitoring of essential parameters like conductivity, temperature, flow, and pressure. To ensure your peace of mind, we provide optional data logging and printout functionalities, perfectly supporting GMP documentation and robust audit trails for ultimate compliance.
Comprehensive Safety Protections: Unyielding Safety at Every Turn Experience Unmatched System Safety: Our distiller comes equipped with cutting-edge fail-safes, including automatic low water level shutdown, over-pressure protection, and electrical fault alarms, offering you reliable, round-the-clock operation without a worry.
Unmatched Energy Efficiency: Leading the Way in Sustainable Solutions Reap the Benefits of Superior Efficiency: Our innovative four-effect technology slashes utility costs, offering an impressive return on investment, all while promoting sustainable operations.
Guaranteed Purity & Compliance: Exceeding Industry Expectations Achieve Unparalleled Standards: Our commitment goes beyond mere compliance; we deliver consistent, verifiable adherence to global pharmacopoeia standards for WFI through meticulous engineering and pure physical distillation.
Built for Reliability & Uptime: Your Partner in Consistency Unwavering Durability and Minimal Maintenance: Crafted with industrial-grade materials and a straightforward yet efficient mechanical principle, our design ensures minimized breakdowns and maintenance efforts.
Smart & Simple Operation: Elevate Your Operational Efficiency Effortless Automation and Integration: Our advanced PLC system minimizes operator error, guarantees consistent output quality, and seamlessly integrates into modern facility management systems for streamlined operations.
Our Process: The Pinnacle of Thermal Efficiency and Purity
Preheating: The First Step Towards Purity Maximize Thermal Use: Our innovative approach harnesses waste heat across four stages to progressively preheat feed water, optimizing efficiency.
Evaporation & Separation: Defining Purity Precision Vaporization: In each effect, water is expertly vaporized, leaving behind non-volatile contaminants like pyrogens, ions, and microbes, while pure steam is mechanically separated.
Heat Reuse: Efficiency Meets Purity Ingenious Energy Transfer: The pure steam generated serves as the heating source for the next effect, ingeniously condensing into ultra-pure water while transferring its energy.
Final Condensation: Delivering Guaranteed Purity Ultimate Purity Achievement: The pristine steam from the final effect is transformed into your assured WFI product, embodying the pinnacle of purity.
Closed-Loop, Multi-Stage Excellence: Achieve absolute contaminant removal through our sophisticated physical process, eliminating the need for chemical additives or filter membranes.
| Category | Parameter | Details / Value |
| General Specifications | Model | DSZ-100/4 (Customizable) |
| Product Type | Multi-Effect, Vertical Column Water Distillation System | |
| Nominal Capacity | 100 Liters Per Hour (L/H) of distilled water / WFI | |
| Number of Effects | 4 Effects (4-Stage) | |
| Energy Efficiency | >75% saving vs. single-effect stills (Heat recovery rate >95%) | |
| Performance & Output | Feed Water Requirement | Purified Water or RO Water (Conductivity ≤ 10 µS/cm recommended) |
| Product Water Quality | Complies with Pharmacopoeia Standards for Water for Injection (WFI). | |
| • Conductivity: < 1.3 µS/cm @ 25°C | ||
| • TOC: Meets USP/EP/Ch.P requirements | ||
| • Bacterial Endotoxins: < 0.25 EU/mL | ||
| • Sterility: Inherently achieved through distillation process | ||
| Product Water Output Temperature | 92°C - 98°C (Hot, for sterile storage) or ambient temperature with optional plate heat exchanger cooler. | |
| Cooling Water Consumption | Approx. 1.5 - 2.5 m³/h (Varies with inlet water temperature & ambient conditions) | |
| Operating Conditions & Utilities | Heating Source Options | A) Steam Heating Type: |
| • Steam Pressure: 0.3 - 0.8 MPa (Saturated steam) | ||
| • Steam Consumption: Approx. 30 - 40 kg/h | ||
| B) Electric Heating Type (Optional): | ||
| • Total Power: ~36 - 45 kW (Customizable, with multi-stage control) | ||
| Power Supply | 380V / 3Phase / 50Hz (or customized to local standards: 220V/60Hz, etc.) | |
| Control System Power | 220V / 1Phase / 50Hz (Standard) | |
| Construction & Materials | Main Evaporator & Column Material | AISI 316L Stainless Steel (All wetted parts in contact with steam/water) |
| Heat Exchanger (Condenser) | Double Tube Plate Design (Prevents cross-contamination). Tubes & shell: 316L. | |
| Piping & Fittings | 316L / 304 Stainless Steel, sanitary connections (clamp or weld) | |
| Mist Eliminator (Demister) | High-efficiency spiral woven mesh type, 316L material. | |
| Frame & External Casing | AISI 304 Stainless Steel, polished finish. | |
| Control & Instrumentation | Control System | Fully Automatic via Programmable Logic Controller (PLC). |
| Human-Machine Interface (HMI) | Color Touch Screen (7" or 10"). Multi-language support. | |
| Key Monitoring & Controls | • Automatic level control | |
| • Online conductivity monitor & indicator | ||
| • Temperature sensors & indicators | ||
| • Pressure gauges | ||
| • Automatic start/stop & parameter setting | ||
| Safety & Alarm Protections | • Low water level auto-shutdown | |
| • Over-pressure safety valve & alarm | ||
| • Electrical fault protection | ||
| • High conductivity diversion to drain | ||
| • Cooling water failure protection | ||
| Data Recording (Optional) | USB data export or printer interface for GMP documentation. | |
| Physical Dimensions & Connections | Approx. Dimensions (LxWxH) | ~ 1200 mm x 800 mm x 1800 mm (May vary with configuration) |
| Approx. Weight | 300 - 400 kg (Dry weight) | |
| Main Connections | • Feed Water Inlet: DN15 / DN20 (Sanitary clamp) | |
| • Distilled Water Outlet: DN15 / DN20 (Sanitary clamp) | ||
| • Cooling Water In/Out: DN20 / DN25 (Threaded) | ||
| • Steam Inlet / Condensate Outlet (Steam type): DN15 / DN20 | ||
| • Drain & Vent: DN15 / DN20 | ||
| Compliance & Standards | Design & Manufacturing Standards | • GMP / cGMP Guidelines |
| • ASME BPE (Selectively applied) | ||
| • PED (Pressure Equipment Directive, if CE marked) | ||
| Main Certifications | • CE Mark (Machinery Directive & Electrical Safety) | |
| • ISO 9001:2015 Quality Management System | ||
| • Material certificates (Mill Test Certificates for 316L/304) | ||
| Applications | Primary Industries | Pharmaceutical, Biotechnology, Hospital Pharmacy (PIVAS), Cosmetic, Research Institutes. |
| End-Use | Production of Water for Injection (WFI), laboratory-grade distilled water, process cleaning water, media preparation. |
){kind=link}