| Customization: | Available |
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| Application: | Biotechnology Industry, Energy & Mining, Food & Beverage Factory, Food Safety, Pharmaceutical Industry |
| Capacity: | 100 L/hr |
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Welcome to our premium 100 Liters per Hour Four-Effect Water Distiller. Engineered for excellence, this industrial-grade distillation system is designed to deliver a consistent and reliable supply of high-purity Water for Injection (WFI) and distilled water, meeting the most stringent international pharmacopoeia standards (USP, EP, Ch.P). It represents the perfect fusion of advanced energy-saving technology, robust GMP-compliant design, and fully automatic operation, making it the ideal core component for your critical pure water supply.
Ideal for pharmaceutical manufacturers, biotech laboratories, hospital central preparation units, and high-end research facilities, this distiller is built to ensure product safety, reduce operational costs, and guarantee uninterrupted performance.
1. Core Performance Data:
Model: DSZ-100/4 (Customizable)
Nominal Output: 100 Liters per Hour (L/H) of distilled water/WFI.
Feed Water Requirement: Purified Water or RO Water (Conductivity ≤ 10 µS/cm recommended).
Product Water Quality: Conforms to WFI specifications - Conductivity < 1.3 µS/cm @ 25°C, TOC compliant, Bacterial Endotoxins < 0.25 EU/mL.
Outlet Temperature: 92°C - 98°C (Hot, for sterile storage) or ambient temperature (with optional cooler).
2. Advanced Design & Construction:
Multi-Effect Efficiency: Patented 4-effect, 4-stage design for maximum heat recovery. Secondary, tertiary, and quaternary steam vapors are reused to preheat incoming feed water, achieving over 75% energy savings compared to traditional single-effect stills.
Premium Materials: All wetted parts in contact with steam and product water are constructed from AISI 316L stainless steel for superior corrosion resistance. The external frame and casing use high-quality AISI 304 stainless steel.
Critical Safety Feature: Double tube plate condenser/heat exchanger eliminates any risk of cooling water contamination, ensuring absolute product integrity.
High-Efficiency Separation: Built-in spiral centrifugal mist eliminator ensures only pure steam passes through, effectively removing any entrained droplets or particles.
3. Intelligent Control & Operation:
Full Automation: Integrated PLC control system with a user-friendly color touchscreen HMI allows for one-touch operation, automatic start/stop, and seamless process management.
Real-Time Monitoring & Data Integrity: Experience seamless control with our system's continuous online monitoring of critical parameters such as conductivity, temperature, flow, and pressure. Enhance your GMP documentation and audit trails with our optional data logging and printout features, ensuring comprehensive records.
Comprehensive Safety Protections Await You: Our system is designed with ultimate security in mind, featuring multiple fail-safes like automatic low water level shutdown, over-pressure protection, and electrical fault alarms. Enjoy peace of mind with round-the-clock, worry-free operation.
Unmatched Energy Efficiency at Your Fingertips: Our cutting-edge four-effect technology significantly slashes utility costs, offering you a rapid return on investment while promoting sustainable operations.
Guaranteed Purity & Compliance You Can Trust: We surpass mere standards, delivering consistent, verifiable compliance with global pharmacopoeia for WFI through robust engineering and pure physical distillation, ensuring purity beyond expectations.
Built for Exceptional Reliability & Uptime: Crafted with industrial durability, our system utilizes premium materials and a straightforward yet effective mechanical design, reducing breakdowns and maintenance requirements.
Effortless Smart & Simple Operation: Our advanced automated PLC system minimizes operator errors, guarantees consistent output quality, and seamlessly integrates into modern facility management systems for smooth operation.
Our Distillation Process: A Masterpiece of Thermal Efficiency
Preheating Excellence: Experience superior efficiency as feed water is progressively heated in four stages, utilizing waste heat from subsequent effects to maximize energy use.
Evaporation & Separation Perfection: In each effect, the water undergoes vaporization, leaving behind all non-volatile contaminants like pyrogens, ions, and microbes. Pure steam is expertly separated for pristine quality.
Revolutionary Heat Reuse: The pure steam generated becomes the heating source for the next effect, condensing into high-purity water while efficiently transferring its energy for optimal use.
Final Condensation of Purity: From the final effect emerges the purest steam, expertly condensed into your guaranteed WFI product, ensuring unmatched purity.
Our closed-loop, multi-stage physical process guarantees the absolute removal of contaminants without relying on chemical additives or filter membranes, maintaining the highest purity levels possible.
| Category | Parameter | Details / Value |
| General Specifications | Model | DSZ-100/4 (Customizable) |
| Product Type | Multi-Effect, Vertical Column Water Distillation System | |
| Nominal Capacity | 100 Liters Per Hour (L/H) of distilled water / WFI | |
| Number of Effects | 4 Effects (4-Stage) | |
| Energy Efficiency | >75% saving vs. single-effect stills (Heat recovery rate >95%) | |
| Performance & Output | Feed Water Requirement | Purified Water or RO Water (Conductivity ≤ 10 µS/cm recommended) |
| Product Water Quality | Complies with Pharmacopoeia Standards for Water for Injection (WFI). | |
| • Conductivity: < 1.3 µS/cm @ 25°C | ||
| • TOC: Meets USP/EP/Ch.P requirements | ||
| • Bacterial Endotoxins: < 0.25 EU/mL | ||
| • Sterility: Inherently achieved through distillation process | ||
| Product Water Output Temperature | 92°C - 98°C (Hot, for sterile storage) or ambient temperature with optional plate heat exchanger cooler. | |
| Cooling Water Consumption | Approx. 1.5 - 2.5 m³/h (Varies with inlet water temperature & ambient conditions) | |
| Operating Conditions & Utilities | Heating Source Options | A) Steam Heating Type: |
| • Steam Pressure: 0.3 - 0.8 MPa (Saturated steam) | ||
| • Steam Consumption: Approx. 30 - 40 kg/h | ||
| B) Electric Heating Type (Optional): | ||
| • Total Power: ~36 - 45 kW (Customizable, with multi-stage control) | ||
| Power Supply | 380V / 3Phase / 50Hz (or customized to local standards: 220V/60Hz, etc.) | |
| Control System Power | 220V / 1Phase / 50Hz (Standard) | |
| Construction & Materials | Main Evaporator & Column Material | AISI 316L Stainless Steel (All wetted parts in contact with steam/water) |
| Heat Exchanger (Condenser) | Double Tube Plate Design (Prevents cross-contamination). Tubes & shell: 316L. | |
| Piping & Fittings | 316L / 304 Stainless Steel, sanitary connections (clamp or weld) | |
| Mist Eliminator (Demister) | High-efficiency spiral woven mesh type, 316L material. | |
| Frame & External Casing | AISI 304 Stainless Steel, polished finish. | |
| Control & Instrumentation | Control System | Fully Automatic via Programmable Logic Controller (PLC). |
| Human-Machine Interface (HMI) | Color Touch Screen (7" or 10"). Multi-language support. | |
| Key Monitoring & Controls | • Automatic level control | |
| • Online conductivity monitor & indicator | ||
| • Temperature sensors & indicators | ||
| • Pressure gauges | ||
| • Automatic start/stop & parameter setting | ||
| Safety & Alarm Protections | • Low water level auto-shutdown | |
| • Over-pressure safety valve & alarm | ||
| • Electrical fault protection | ||
| • High conductivity diversion to drain | ||
| • Cooling water failure protection | ||
| Data Recording (Optional) | USB data export or printer interface for GMP documentation. | |
| Physical Dimensions & Connections | Approx. Dimensions (LxWxH) | ~ 1200 mm x 800 mm x 1800 mm (May vary with configuration) |
| Approx. Weight | 300 - 400 kg (Dry weight) | |
| Main Connections | • Feed Water Inlet: DN15 / DN20 (Sanitary clamp) | |
| • Distilled Water Outlet: DN15 / DN20 (Sanitary clamp) | ||
| • Cooling Water In/Out: DN20 / DN25 (Threaded) | ||
| • Steam Inlet / Condensate Outlet (Steam type): DN15 / DN20 | ||
| • Drain & Vent: DN15 / DN20 | ||
| Compliance & Standards | Design & Manufacturing Standards | • GMP / cGMP Guidelines |
| • ASME BPE (Selectively applied) | ||
| • PED (Pressure Equipment Directive, if CE marked) | ||
| Main Certifications | • CE Mark (Machinery Directive & Electrical Safety) | |
| • ISO 9001:2015 Quality Management System | ||
| • Material certificates (Mill Test Certificates for 316L/304) | ||
| Applications | Primary Industries | Pharmaceutical, Biotechnology, Hospital Pharmacy (PIVAS), Cosmetic, Research Institutes. |
| End-Use | Production of Water for Injection (WFI), laboratory-grade distilled water, process cleaning water, media preparation. |
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