| Customization: | Available |
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| Application: | Biotechnology Industry, Energy & Mining, Food & Beverage Factory, Food Safety, Pharmaceutical Industry |
| Capacity: | 100 L/hr |
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Welcome to our premium 100 Liters per Hour Four-Effect Water Distiller. Carefully crafted for peak performance, this industrial-grade distillation system is designed to provide a dependable and consistent source of premium-quality Water for Injection (WFI) and distilled water, adhering strictly to the most rigorous global pharmacopoeia standards (USP, EP, Ch.P). It embodies the perfect blend of cutting-edge energy-saving technology, durable GMP-compliant design, and fully automated operation, making it the quintessential core component for your essential pure water supply.
Perfectly suited for pharmaceutical manufacturers, biotech labs, hospital central preparation units, and elite research facilities, this distiller prioritizes product safety, minimizes operational expenses, and assures uninterrupted functionality.
1. Core Performance Data:
Model: DSZ-100/4 (Customizable)
Nominal Output: 100 Liters per Hour (L/H) of distilled water/WFI.
Feed Water Requirement: Purified Water or RO Water (Conductivity ≤ 10 µS/cm recommended).
Product Water Quality: Adheres to WFI specifications - Conductivity < 1.3 µS/cm @ 25°C, TOC compliant, Bacterial Endotoxins < 0.25 EU/mL.
Outlet Temperature: 92°C - 98°C (Hot, for sterile storage) or ambient temperature (with optional cooler).
2. Advanced Design & Construction:
Multi-Effect Efficiency: Ingenious 4-effect, 4-stage design for optimal heat recovery. Secondary, tertiary, and quaternary steam vapors are repurposed to preheat incoming feed water, achieving over 75% energy savings compared to conventional single-effect stills.
Premium Materials: All wetted parts in contact with steam and product water are crafted from AISI 316L stainless steel for exceptional corrosion resistance. The outer frame and casing are constructed using high-quality AISI 304 stainless steel.
Critical Safety Feature: Dual tube plate condenser/heat exchanger removes any potential for cooling water contamination, ensuring the utmost product integrity.
High-Efficiency Separation: Equipped with a spiral centrifugal mist eliminator to ensure only pure steam passes through, effectively eliminating any entrained droplets or particles.
3. Intelligent Control & Operation:
Full Automation: Sophisticated PLC control system featuring a user-friendly color touchscreen HMI enables one-touch operation, automatic start/stop, and flawless process management.
Real-Time Monitoring & Data Integrity: Engage in seamless, continuous online monitoring of critical parameters such as conductivity, temperature, flow, and pressure. Elevate your GMP documentation with optional sophisticated data logging and printout functionalities, perfectly suited for seamless audit trails.
Comprehensive Safety Protections: Experience peace of mind with our system's robust safety mechanisms, including automatic shutdown at low water levels, over-pressure safeguards, and instant electrical fault alarms, ensuring round-the-clock, worry-free operation, 24/7.
Unmatched Energy Efficiency: Harness the power of our cutting-edge four-effect technology, significantly slashing utility costs and accelerating your return on investment, while supporting a sustainable, eco-friendly operation.
Guaranteed Purity & Compliance: We go beyond merely meeting standards. We assure unwavering, verifiable compliance with global pharmacopoeia standards for WFI, courtesy of our rigorous engineering and pure physical distillation processes.
Built for Reliability & Uptime: Constructed for industrial endurance, our design leverages top-tier materials and a straightforward yet highly effective mechanical principle, minimizing downtime and maintenance, ensuring you stay operational.
Smart & Simple Operation: With an advanced automated PLC system, reduce operator errors effectively, maintain consistent output quality, and seamlessly integrate into sophisticated modern facility management systems without hassle.
Our process stands as a testament to superior thermal efficiency:
Preheating: Witness the ingenuity of our system as feed water undergoes progressive heating in four distinct stages, utilizing waste heat from subsequent effects, optimizing energy use.
Evaporation & Separation: In each stage, water is expertly vaporized, shedding all non-volatile impurities such as pyrogens, ions, and microbes. Enjoy the purity of steam that is precision-mechanically separated.
Heat Reuse: This pristine steam is ingeniously repurposed as the heating source for the subsequent stage, condensing into ultra-pure water and efficiently transferring its energy along the way.
Final Condensation: Experience the ultimate purity as the finest steam from the final stage is meticulously condensed into your assured WFI product, meeting the highest standards.
This closed-loop, multi-stage physical process ensures absolute removal of contaminants without any reliance on chemical additives or filter membranes, guaranteeing impeccable purity.
| Category | Parameter | Details / Value |
| General Specifications | Model | DSZ-100/4 (Customizable) |
| Product Type | Multi-Effect, Vertical Column Water Distillation System | |
| Nominal Capacity | 100 Liters Per Hour (L/H) of distilled water / WFI | |
| Number of Effects | 4 Effects (4-Stage) | |
| Energy Efficiency | >75% saving vs. single-effect stills (Heat recovery rate >95%) | |
| Performance & Output | Feed Water Requirement | Purified Water or RO Water (Conductivity ≤ 10 µS/cm recommended) |
| Product Water Quality | Complies with Pharmacopoeia Standards for Water for Injection (WFI). | |
| • Conductivity: < 1.3 µS/cm @ 25°C | ||
| • TOC: Meets USP/EP/Ch.P requirements | ||
| • Bacterial Endotoxins: < 0.25 EU/mL | ||
| • Sterility: Inherently achieved through distillation process | ||
| Product Water Output Temperature | 92°C - 98°C (Hot, for sterile storage) or ambient temperature with optional plate heat exchanger cooler. | |
| Cooling Water Consumption | Approx. 1.5 - 2.5 m³/h (Varies with inlet water temperature & ambient conditions) | |
| Operating Conditions & Utilities | Heating Source Options | A) Steam Heating Type: |
| • Steam Pressure: 0.3 - 0.8 MPa (Saturated steam) | ||
| • Steam Consumption: Approx. 30 - 40 kg/h | ||
| B) Electric Heating Type (Optional): | ||
| • Total Power: ~36 - 45 kW (Customizable, with multi-stage control) | ||
| Power Supply | 380V / 3Phase / 50Hz (or customized to local standards: 220V/60Hz, etc.) | |
| Control System Power | 220V / 1Phase / 50Hz (Standard) | |
| Construction & Materials | Main Evaporator & Column Material | AISI 316L Stainless Steel (All wetted parts in contact with steam/water) |
| Heat Exchanger (Condenser) | Double Tube Plate Design (Prevents cross-contamination). Tubes & shell: 316L. | |
| Piping & Fittings | 316L / 304 Stainless Steel, sanitary connections (clamp or weld) | |
| Mist Eliminator (Demister) | High-efficiency spiral woven mesh type, 316L material. | |
| Frame & External Casing | AISI 304 Stainless Steel, polished finish. | |
| Control & Instrumentation | Control System | Fully Automatic via Programmable Logic Controller (PLC). |
| Human-Machine Interface (HMI) | Color Touch Screen (7" or 10"). Multi-language support. | |
| Key Monitoring & Controls | • Automatic level control | |
| • Online conductivity monitor & indicator | ||
| • Temperature sensors & indicators | ||
| • Pressure gauges | ||
| • Automatic start/stop & parameter setting | ||
| Safety & Alarm Protections | • Low water level auto-shutdown | |
| • Over-pressure safety valve & alarm | ||
| • Electrical fault protection | ||
| • High conductivity diversion to drain | ||
| • Cooling water failure protection | ||
| Data Recording (Optional) | USB data export or printer interface for GMP documentation. | |
| Physical Dimensions & Connections | Approx. Dimensions (LxWxH) | ~ 1200 mm x 800 mm x 1800 mm (May vary with configuration) |
| Approx. Weight | 300 - 400 kg (Dry weight) | |
| Main Connections | • Feed Water Inlet: DN15 / DN20 (Sanitary clamp) | |
| • Distilled Water Outlet: DN15 / DN20 (Sanitary clamp) | ||
| • Cooling Water In/Out: DN20 / DN25 (Threaded) | ||
| • Steam Inlet / Condensate Outlet (Steam type): DN15 / DN20 | ||
| • Drain & Vent: DN15 / DN20 | ||
| Compliance & Standards | Design & Manufacturing Standards | • GMP / cGMP Guidelines |
| • ASME BPE (Selectively applied) | ||
| • PED (Pressure Equipment Directive, if CE marked) | ||
| Main Certifications | • CE Mark (Machinery Directive & Electrical Safety) | |
| • ISO 9001:2015 Quality Management System | ||
| • Material certificates (Mill Test Certificates for 316L/304) | ||
| Applications | Primary Industries | Pharmaceutical, Biotechnology, Hospital Pharmacy (PIVAS), Cosmetic, Research Institutes. |
| End-Use | Production of Water for Injection (WFI), laboratory-grade distilled water, process cleaning water, media preparation. |
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