Pure Steam Generator for Cell Therapy Aseptic Isolator SIP and CIP Systems

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CZQ1000
1000
Product Details
Customization: Available
Theory: Pressure Steam
Type: Pressure Steam Sterilization Equipments
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  • Pure Steam Generator for Cell Therapy Aseptic Isolator SIP and CIP Systems
  • Pure Steam Generator for Cell Therapy Aseptic Isolator SIP and CIP Systems
  • Pure Steam Generator for Cell Therapy Aseptic Isolator SIP and CIP Systems
  • Pure Steam Generator for Cell Therapy Aseptic Isolator SIP and CIP Systems
  • Pure Steam Generator for Cell Therapy Aseptic Isolator SIP and CIP Systems
  • Pure Steam Generator for Cell Therapy Aseptic Isolator SIP and CIP Systems
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  • Overview
  • Product Description
  • Specification
  • Packing & Delivery
  • Certifications
  • After Sales Service
  • Packaging & Shipping
  • Company Profile
  • FAQ
Overview

Basic Info.

Model NO.
CIP
Certification
CE, FDA, ISO13485
Electric Tension
380V
LCD Display
Without LCD Display
Ultra High Temperature Alarm
Ultra High Temperature Alarm
Sterilization Information Recording and Printing
Sterilization Information Recording and Printing
Material
Stainless Steel
Feed Water
Purified Water
Heating Source
Industrial Steam
Separation Device
Three Stage Separation Device
Structure Form
Double Tube Plate Design
Insulation
Glass Fiber Needle Wire Mat
Surface Treatment
Electric-Chemical Polishing
Control System
Automatic Control
Recording
Paperless or Paper Two Options
Permission Level
Three Levels
Optional1
Electronic Signature(21 CFR Part 11 )
Optional 2
Audit Trail
Optional 3
Scada
Transport Package
Wood Packing
Specification
CZQ1000
Trademark
WEMAC
Origin
Weifang
HS Code
8419409090
Production Capacity
1000kg

Product Description

Pure Steam Generator for Cell Therapy Aseptic Isolator SIP and CIP Systems
Product Description
 CZQ series Pure Steam Generator-Meet GMP /cGMP (Steam Sterilization)-Biopharma SIP Equipment
WEMAC's CZQ series Pure Steam Generator is a kind of equipment that uses purified water as feed water and industrial steam heating to produce pure steam. This series of equipment can be used for sterilization and disinfection of pharmaceutical equipment and various process production lines (pipelines, storage tanks, etc.). The condensate of the pure steam produced meets the requirements of Chinese Pharmacopoeia (CP2020), U.S. Pharmacopoeia (USP43) and European Pharmacopoeia (EP10) for the specification of water for injection.
Working principle 
Qualified feed water pressurized by multi-stage pumps into Condenser 2, uses the waste heat to heat feed water, and then enters the Preheater 2 and Preheater 1. After heat exchange, it enters the Evaporator and is sprayed on the inner wall of the heating tube by the feed water dispenser, so that the feed water flows in a film shape on the tube wall, and is heated and vaporized by industrial steam. The secondary steam with water droplets is generated after vaporization. From the lower end of the Evaporation chamber into the water separation device, after three stages of separation to become pure steam.
Pure Steam Generator for Cell Therapy Aseptic Isolator SIP and CIP Systems
Pure Steam Generator for Cell Therapy Aseptic Isolator SIP and CIP Systems
Pure Steam Generator for Cell Therapy Aseptic Isolator SIP and CIP Systems
Pure Steam Generator for Cell Therapy Aseptic Isolator SIP and CIP Systems
Specification
Products features
1. Structural form: Evaporator, Preheater and Condenser are all double tube plate design, adopting inner tube plate expansion outside welding process to avoid cross-contamination.
2. Separation device: Three-stage separation with falling film evaporation, gravity separation and spiral flow.
3. Material: SS316L is used for all parts in contact with feed water, pure steam and pure steam condensed water.
4. Thermal insulation: Evaporator and Preheater are insulated with aluminum silicate needled blanket, which has good extensibility, light weight, excellent thermal insulation and strong stability.
5. Surface treatment: Electrochemical polishing of internal and external surfaces, effectively ensuring the finish of the stainless steel surface.
6. Energy saving and consumption reduction:
Industrial steam consumption and feed water consumption 1:1.1 
Double heater:Evenly dispersed heating process, condensed water discharge heat exchange, reduce energy consumption
7. Automatic welding and skilled workers , post-weld electrochemical polishing.
8. Provide endoscopic inspection photos, weld joint diagrams, pressure test and pickling passivation report and system design documents and other verification information.
9. The control system adopts HMl+PLC full-automatic control with easy operation interface. Various communication modes are available. Control system authority level: at least three levels of authority can be set.
10. Online monitoring of conductivity, temperature and flow rate and other parameters. Recorder can choose paperless recorder or paper recorder to record and print the key parameters.
11. The control system can be equipped with electronic signature, electronic records, so that the system control with audit trail function, and to meet the requirements of GAMP5 and meet the requirements of 21 CFR PART 11,SCADA -OPTIONAL
Water system /water distiller distination use -Biopharma SIP Equipment
Pure Steam Generator for Cell Therapy Aseptic Isolator SIP and CIP Systems
FACTORY ACCEPTANCE TEST(FAT)
*Utility requirements
Feed water:Meet to PW requirements in CP2020
Industrial steam :Clean, dry and saturated with pressure≥0.4MPa
Compressed air:Clean, no water, no oil with pressure 0.6~0.8MPa
Power supply: 3 phase 5 wire system 380VAC 50Hz 1.0kW
Overall dimensions: (L*W*H):(1550×1100×3650)mm The height can based on the room speace to do adjustment.
Weight:560kg
Our pure steam quality :
*Lower water content :Dryness>97%
*Higher calorific value :Overheat<2 ℃
*Less outgas quality:Non-condensable gas<2%
We'll provide the full sets of certification documents and after the FAT completed delevery the goods.
The factory will cover all accommodation and meals for the FAT period.
Digital Water Systems and Predictive Maintenance for Advanced
Expand our products
Pharmaceutical Purified Water Systems - Smart Water Systems and Digital Water Systems
Specifications
Capacity(L/H)
Industrial steam consumption (L/H)
Feed water consumption (L/H)
Dimensions (mm)
CZQ1000
≥1000
1100
1100
2000*1360*4500
Details of Pure Steam Generator 
Evoparation  componets
Pure Steam Generator for Cell Therapy Aseptic Isolator SIP and CIP Systems
Pure Steam Generator for Cell Therapy Aseptic Isolator SIP and CIP Systems
Pure Steam Generator for Cell Therapy Aseptic Isolator SIP and CIP Systems
Packing & Delivery
Pure Steam Generator for Cell Therapy Aseptic Isolator SIP and CIP Systems
Pure Steam Generator for Cell Therapy Aseptic Isolator SIP and CIP Systems
Certifications
Pure Steam Generator for Cell Therapy Aseptic Isolator SIP and CIP Systems
CE Certifications /FDA /ISO
UDEM
MACHINERY DIRECTIVE,
ELECTROMAGNETIC COMPATIBILITY DIRECTIVE
ATTESTATION OF CONFORMITY
After Sales Service
12-month warranty period as standard, commencing upon completion of installation
*Free remote technical support is provided via video and phone communication;
*Free replacement of non-human damaged components is offered within the warranty period.
Packaging & Shipping
Pure Steam Generator for Cell Therapy Aseptic Isolator SIP and CIP Systems
Company Profile
Pure Steam Generator for Cell Therapy Aseptic Isolator SIP and CIP Systems
67years experience in pharmaceutical industry
Cutting, automated welding and other processes from raw material blanking are all completed in-house. We also have a team of highly experienced welders, and the factory is equipped with an electrochemical polishing machine, endoscope inspection equipment and other professional facilities.
FAQ
Q1:How can you come to visit our factory ?
Q2: What about the installation?
A: You can take plan go to Qingdao Airport, Shandong. Our company will arrange a car to pick you up directly from the airport and transfer you to our factory for a visit.
A: We can provide installation services. First option: we can assign our engineers to your company for commissioning and maintanice but the expenses for this trip, such as airfare,visa,accommodation, and labor costswill be borne by your side. The second option: We provideonline services.lf the equipment is still under warranty,necessary accessories and parts will be provided free ofcharge, but the shipping costs will be borne by the buyer

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