Reliable Water Treatment Distillation System for Quality Assurance

• Customization: Available
• Application: Biotechnology Industry, Pharmaceutical Industry
• Capacity: 1000 L/hr
• Model NO.: 1000L/H
• Certification: CE, FDA, GMP, ISO
• Control System: Fully Automatic
• Treatment Process: Filtration, Ozonation, Softening
• Warranty of core components: One Year
• Primary Output: High-Purity Distillate Water (Potable or Process W
• Water Quality Standards: General Purity Standards (Low TDS)
• Core Principle: Multi-Effect Evaporation and Condensation (Heat Re
• Thermal Efficiency: High Gain Output Ratio (Gor)
• Operating Temperature: Low Temperature Operation
• Energy Consumption: Very Low Electrical Consumption
• Materials: Various Materials Depending on Salinity and Temper
• Sanitary Design: Not a Primary Requirement
• Evaporator Type: Horizontal Tube Falling Film (Most Common)
• Capacity Range: Very Large Scale (e.g., up to 68,000 $M^3$/Day or
• Key Advantage: High Reliability, Tolerance to Seawater Variation,
• Transport Package: Wooden Case
• Specification: other
• Trademark: WEMAC
• Origin: China
• HS Code: 8419409090
• Production Capacity: One Piece / Month
• Package Size: 4000.00cm * 2500.00cm * 5000.00cm
• Package Gross Weight: 4000.000kg

Product Description

Introducing the Multi-Effect Water Distiller: Unleashing the Future of Water Treatment Excellence
Shandong Eagle proudly presents its cutting-edge Six-Effect Distilled Water System (WFI Generation Plant), a marvel of engineering that harnesses purified water as its raw material. Through the power of industrial steam, it heats water for injection without requiring external cooling water. The resulting water for injection surpasses the rigorous standards set by the Chinese Pharmacopoeia (CP2020), the United States Pharmacopoeia (USP43), and the European Pharmacopoeia (EP10) - a testament to its unparalleled quality.
Structural Design: Employing an advanced double tube sheet plate design for the external preheater, condenser, and first effect evaporator, this system ingeniously incorporates both internal tube sheet expansion and external welding processes. This innovation effectively prevents cross contamination, ensuring ultimate safety and reliability.
Separation Device: Featuring a sophisticated three-stage separation process, this unit integrates falling film evaporation, gravity separation, and spiral turbulence. It is meticulously designed with an optimal non-condensable gas discharge point to maximize the expulsion of non-condensable gases, ensuring purity and performance.
Material Excellence: All components in direct contact with raw water, water for injection, and secondary pure steam are crafted from SS316L stainless steel, ensuring unsurpassed durability and resistance to corrosion.
Thermal Insulation Mastery: The evaporator, preheater, and condenser are enveloped in aluminum silicate needle felt, a material celebrated for its exceptional ductility, lightweight nature, superior thermal insulation, and remarkable stability.
Surface Perfection: By employing electro-chemical polishing on both internal and external surfaces, the stainless steel components achieve a flawless finish, enhancing both aesthetics and functionality.

 

Technical Features: Unveiling the Pinnacle of Efficiency and Innovation
Energy Efficiency and Consumption Optimization: The multi-effect distilled water machine leverages the secondary steam progressively across each effect, achieving remarkable industrial steam utilization. This process delivers significant energy savings with an industrial steam consumption ratio of 1:0.21, and raw water consumption at 1:1.08. Additionally, the six-effect system operates without the need for external cooling water, optimizing resource use.
Advanced Welding Techniques: Utilizing stainless steel pipes stretched directly into the elbow, welding is minimized. Where welding of pipes and fittings is necessary, argon-protected automatic welding (single-sided welding with double-sided forming) is predominantly used, ensuring superior weld quality and post-weld electrochemical polishing.
Comprehensive Verification Documentation: We provide endoscopy photos, solder joint drawings, pressure test, pickling passivation reports, system design documents, and other essential verification data to guarantee transparency and confidence in our product's quality.
State-of-the-Art Control System: Featuring an HMI + PLC full-automatic control, our system offers a variety of communication modes. With at least three levels of permission, it ensures robust control and security.
SCADA Online System Integration: Our system is equipped with a SCADA online system for seamless data acquisition, monitoring, and control, enhancing operational efficiency.
Real-Time Monitoring: Conductivity, temperature, flow, and other parameters are continuously monitored online. A recorder meticulously captures and stores key data for analysis and reporting.

Tailor-Made Capacity Solutions: We are committed to designing and manufacturing equipment with capacities that meet your specific requirements, ensuring a perfect fit for your needs.

Unit:L/H	capacity	industrial steam consumption	Feed water consumption	cooling water consumption	Dimensions( mm)
LDS 4000-6	≥ 4000	900	4400	0	4080*1250*4000
No need cooling water if the  capacity over 1000 L/H using the 6 column distiller.

 

Q1: How many years of experience do you have in pharmaceutical water equipment?
A: Our rich legacy boasts over 60 years of unparalleled expertise in the field of pharmaceutical water equipment.

 

Q2: What about installation?
A: We offer flexible installation services tailored to your needs. Option one: Our skilled engineers can be dispatched to your facility for commissioning and maintenance, with associated costs such as airfare, visa, accommodation, and labor to be covered by you. Option two: We provide comprehensive online support. If within warranty, necessary accessories and parts are provided at no charge, although shipping costs are the buyer's responsibility.

 

Q3: How long is the warranty period?
A: We offer a comprehensive 1-year warranty covering the entire storage tank, primary equipment, accessories, and auxiliary equipment, ensuring peace of mind and reliability.

Company Profile

 

Shandong Eagle Pharma Machinery Co.,Ltd

Nestled in the picturesque international kite capital of Weifang, Shandong Eagle Pharma Machinery Co., Ltd. has been a pioneer since 1958. Originally the State-owned Weifang Medical Appliance Factory, it transformed into a limited liability company in 1999. Our state-of-the-art facility is situated at Headquarters Base ABP, NO.2600 Zhuangjian Road, Kuiwen district. Our team exceeds 500 strong, with over 170 intermediate and senior technical personnel. Our research team boasts top-tier pharmaceutical equipment design experts, pressure vessel specialists, and a diverse array of professionals skilled in pressure vessel design, electrical engineering, mechanical processing, welding technology, GMP/FDA verification, FAT, and more.

Packaging and Transportation

SERVICE BAND
COOPERATIVE CUSTOMERS

• Our comprehensive service band includes pretreatment filters, multimedia filters, activated carbon filters, water softeners, RO membranes, EDI modules/electrodeionization, UV sterilization, stainless steel storage tanks, hygienic piping/sanitary valves, water recirculation systems, and automatic water quality monitoring.

FAQ

Q1: How many years of experience in pharmaceutical water making equipment do you have?

A: With over 70 years of experience, we are experts in pharmaceutical water making equipment, delivering unparalleled knowledge and reliability.

Q2: How about the installation?

A: We offer comprehensive installation services tailored to your needs. Option one: Our skilled engineer can travel to your company for on-site debugging and repair. Please note that expenses such as travel, visa fees, accommodation, and labor will be your responsibility. Option two: Leverage our efficient online service. If your equipment is still within the warranty period, we will supply the necessary accessories and parts at no cost, with transportation charges covered by you.

 

Q3: How long the warranty will be?

A: Enjoy peace of mind with our generous 3-year warranty covering the entire tank and main equipment. This also includes accessories and auxiliary components, ensuring a comprehensive protection package.

Q4: What products do you supply?
A: We provide an extensive range of products including Purified Water Preparation Systems, Multi-Effect Distillation Water Machines, and Pure Steam Generators. Our portfolio also features Fully Automatic CIP Cleaning Systems,Process Pipeline Design and Installation, Storage Process Pipeline Distribution Systems, Fully Automatic Batching Systems, and Stainless Steel Tank Containers, all crafted to meet your pharmaceutical water treatment needs with precision.

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