High-Efficiency 1000L Pharmaceutical Distillation Equipment with Wood Packing

• Customization: Available
• Application: Pharmaceutical Industry
• Disposable: No
• Model NO.: 1000L
• Injection Site: Intramuscular
• Material: Glass, Plastic
• Needle Gauge: 21G
• Safety Feature: Needle Guard
• Usage: Diabetes Care, Medical, Pain Management, Vaccine Administration
• Warranty: One Year
• Feed Water: Purified Water
• Heating Source: Industrial Steam
• Separation Device: Three Stage Separation Device
• Structure Form: Double Tube Plate Design
• Insulation: Glass Fiber Needle Wire Mat
• Control System: Full Automatic
• Transport Package: Wood Packing
• Specification: 100L-3000L
• Trademark: WEMAC
• Origin: Weifang
• HS Code: 8419409090
• Production Capacity: 1000h/L
• Package Size: 293.00cm * 100.00cm * 400.00cm
• Package Gross Weight: 2100.000kg
• Lead Time: 80 days (1 - 1 Pieces) ; To be negotiated ( > 1 Pieces)

Product Description

Product Description

Introduction 

Working principles

Qualified feed water is pressurized by sanitary multistage pump, then enters condenser, and then enters each effect preheater in turn (feed water is heated by secondary steam and distilled water in condenser, then is heated by condensed water of secondary steam in each effect preheater, and is heated by industrial steam condensed water in primary effect preheater), and then enters the primary effect evaporator, where it is sprayed on the inner wall of heating pipe through feed water distributor, and the feed water flows in film form on the pipe wall, And is heated and vaporized by industrial steam. The generated secondary steam with water droplets enters the steam water separation unit from the lower end of the evaporation chamber, the separated pure steam enters the next effect as heating steam, and the raw water that has not been evaporated enters the next effect. Repeat the above process. The pure steam generated by the final effect enters the condenser and joins with the condensed water from all effects except the first effect for cooling. After the non condensable gas is removed, it becomes injection water. The WFI outlet is subject to on-line conductivity detection. The qualified distilled water is output as injection water, and the unqualified distilled water will be discharged.

The qualified feed water (conductivity ≤ 2 µ s / cm) is pressurized by the sanitary multistage pump, enters the condenser through the flowmeter for heat exchange, then enters the preheater of each effect in turn, and then enters the evaporator of the first effect. The feed water is sprayed on the inner wall of the heating pipe through the feed water distributor, so that the feed water flows in a film in the pipe, and is heated and vaporized by the steam from the boiler, The generated secondary steam with water droplets becomes pure steam after three-stage separation and the raw water that has not been evaporated enters the next effect after separation. The above process is repeated. The principle of other multiple effects is the same as that of the first effect. Only the first effect heating steam is provided by the boiler, so the condensed water of this effect cannot be used as distilled water and should be discharged. The condensed water of other effects is condensed by pure steam, and the pyrogen has been removed, so it can be used as qualified distilled water. In addition, the residual water of each effect must be discharged as sewage because it carries all the impurities and pyrogens in the feed water; The pure steam produced by the end effect enters the condenser and is mixed with the condensate from each effect for cooling. After the non condensable gas is removed, it becomes water for injection, with a temperature of 92-99 ℃.

 Main Structure-1

 Main Structure-2

 Main Structure-3

The six effect distilled water(WFI Generation plant) manufactured by Shandong Eagle is an equipment that uses purified water as raw material and industrial steam to heat water for injection (no external cooling water is required). The produced water for injection meets the specifications of Chinese Pharmacopoeia (CP2020), the United States Pharmacopoeia (USP43) and the European Pharmacopoeia (EP10) for injection water.

Structural form: the external preheater, condenser and first effect evaporator are all of double tube sheet plate design, and the internal tube sheet expansion and external welding process are adopted to avoid cross contamination;

Separation device: with falling film evaporation, gravity separation and spiral turbulence three-stage separation, the best non condensable gas discharge point is designed to discharge non condensable gas to the maximum extent;

Material: SS316L is used for all parts in contact with raw water, water for injection and secondary pure steam;

Thermal insulation: the evaporator, preheater and condenser are insulated with aluminum silicate needle felt, which has good ductility, light weight, excellent thermal insulation and strong stability;

Surface treatment: electro-chemical polishing of internal and external surfaces, effectively ensuring the surface finish of stainless steel:

Energy saving and consumption reduction: since the secondary steam of the multi effect distilled water machine is used step by step in each effect, the utilization rate of industrial steam is very high, which has obvious energy saving effect. Industrial steam consumption is 1:0.21; Raw water consumption is 1:1.08; At the same time, the six effect distilled water machine does not need external cooling water;

Stainless steel pipe is used to stretch the elbow directly to avoid welding. For the welding of pipes and fittings, argon protected automatic welding (single-sided welding and double-sided forming process) is used as much as possible to ensure the welding quality and electrochemical polishing after welding;Provide endoscopy photos, solder joint drawings, pressure test and pickling passivation reports, system design documents and other verification data;

The control system adopts HMI + PLC full-automatic control. Various communication modes can be provided. Control system permission level: at least three levels of permission can be set;

Add SCADA online system to realize data acquisition and online monitoring and control;

Online monitoring of conductivity, temperature, flow and other parameters. Recorder 

Specification

Model	Capacity	Industrial steam consumption (L/H)	Feed water consumption(L/H)	Cooling water consumption(L/H)	Dimenions(mm)
LDS 1000-5	≥1000	250	1100	350	2200*1000*3400

LDS 1000-6

≥1000

210

1100

0

2830*1000*3400

Packing & Delivery