Pure Steam Generators for Beverage Manufacturers

• Customization: Available
• Application: Biotechnology Industry, Pharmaceutical Industry
• Capacity: 500 L/hr
• Model NO.: Pure steam
• Certification: FDA, GMP
• Control System: Fully Automatic
• Treatment Process: Electrodeionization, Automatic Welding
• Warranty of core components: One Year
• Sterilization System: Self-Sterillization
• Material: SS316
• Separation Device: Three Stage Separation
• Surface Treatment: Stainless Steel
• Transport Package: Wood Packing
• Specification: 500L
• Trademark: WEMAC
• Origin: Weifang
• HS Code: 8419409090
• Production Capacity: 100-600

Product Description

Introduction

The Pure steam generator is designed to produce sterile, pyrogen free pure steam for pharmaceutical applications.The pure steam generator consists of five main components, one evaporator, two condensers and two preheaters. The raw water enters the two preheaters in turn, and the two preheating makes the raw water temperature rise effectively before entering the evaporator. Therefore, the use of industrial steam can be reduced to save energy and reduce costs. The heated steam flows through the shell side of the evaporator section, while the feed purified water flows through the inner pipe from bottom to top, and the pure steam generated in the evaporator section flows upward to the gas-liquid separation section.The non-condensed gas separation portion is located at the top of the cylinder. The high speed of the steam, combined with the enhanced centrifugal separation provided by the steam liquid separation assembly, ensures the production of very high quality steam.

Ø Working Principle: Uses purified water as feed water. After preheating through two preheaters, the water enters the evaporator for three-stage separation (falling film evaporation, gravity sedimentation, spiral turbulent flow) to produce pure steam.

Ø Energy Efficiency: Recovers excess heat from industrial steam condensate via two heat exchangers and preheats raw water using residual heat from evaporation, achieving 20% energy savings compared to traditional generators.

Ø High-Quality Steam Production: Pure steam flows upward into the gas-liquid separation section, where high-velocity steam undergoes enhanced centrifugal separation via vapor-liquid separation components. Optimized non-condensable gas (NCG) separation points ensure superior steam quality: Dryness Fraction >97% (lower moisture content), Non-condensable Gases <3.5% (higher purity), Superheat <2°C (higher thermal efficiency). 

PSG technical features 

PSG technical features 

1. Structural material: The pressure vessel body and pipeline in contact with distilled water and secondary pure steam are made of stainless steel, and the sealing material is made of PTFE. Other materials including the frame of the good price and quality 100L-500LPure Steam Generator are made of stainless steel.
2. Three-stage separation device: The raw water entering the equipment is separated by three-stage separation through falling liquid film evaporation, gravity separation and special separation device.
3. Electrochemical polishing: The stainless steel surface is electrochemically polished, and the internal electrolytic polishing treatment is in line with GMP requirements. Guarantee the quality of water for injection production and improve the service life of equipment.
4. Double tube plate design: The external preheater, condenser and multi-effect evaporator are all designed with double tube plate, which meets the requirements of GMP.
5. High-quality seamless tubes are used for heat exchange tubes: seamless tubes have better strength and durability, ensuring that they remain in good condition during processing, welding, expansion, and thermal expansion and contraction during operation, ensuring that any industrial steam is avoided. , raw material water and cooling water leak into clean distilled water and secondary steam side.
6. Three-dimensional elbow: use stainless steel pipe to directly stretch the elbow on the pipeline to avoid welding.

7. Use automatic welding: For the connection between the pipeline and parts of the good price and quality 100L-500LPure Steam Generator, use automatic argon shielded track welding as much as possible to ensure the welding quality.
8. Insulation: Both the evaporator and the preheater are made of mineral wool insulation layer without chlorine and asbestos, and covered with stainless steel cladding.
9. Economical and energy-saving: Because the secondary steam is utilized step by step in each effect, the utilization rate of industrial steam is very high, and it has obvious energy-saving effect. With the increase of evaporator efficiency, the effect of this energy saving is more obvious. At the same time, the amount of cooling water is also greatly reduced with the increase of the effect number.
10. Control system: PLC automatic control technology is adopted to realize different control requirements of customers. From the most basic quality judgment and distribution of distilled water, to more advanced ones, such as continuous adjustment of various media, linkage with storage systems, hierarchical password control, and even control of evaporation changes, it can be said to be meticulous;
11. Paperless record: The paperless record is adopted to record the actual production situation;
12. Factory test of the whole machine performance: In the whole machine test workshop, according to the determined procedures, simulate the actual working environment, and carry out the whole machine test of the good price and quality 100L-500LPure Steam Generator.